LaserNet 200 Series – Automated Wear Debris Analyzer

LaserNet 200 Series adalah "contaminant and wear anlysis system" yang memantau kondisi pelumas untuk predictive mainenance.

Particle Analyzer

LaserNet 200 Series memungkinkan para reliability professionals dengan cepat dan mudah menilai kondisi alat berat hanya dalam hitungan menit. Dengan menguji hanya beberapa mililiter cairan, pengguna melihat gambaran lengkap tentang keausan mesin dan kontaminasi partikular.

Hal ini memungkinkan pengguna untuk menentukan efisiensi filtrasi, jenis mode keausan yang terjadi, dan perubahan konsentrasi serpihan besi, untuk tindakan pemeliharaan.

Dengan menekan satu tombol, gambaran menyeluruh tentang keausan alat berat dihasilkan hanya dengan beberapa parameter:

  • Particle cleanliness codes, such as ISO 4406 and ASTM D6786, indicate the overall cleanliness of the oil
  • Ferrous Wear Severity Index (FWSI) indicates overall severity of the machine wear condition
  • Count of large cutting, sliding and fatigue wear, along with non-metallic particles, indicates the source of the particles

Memiliki informasi ini memungkinkan para reliability professionals untuk membuat keputusan terhadap pemeliharaan critical asset mereka.

Complies with ASTM D7596

Standard Test Method for Automatic Particle Counting and Particle Shape Classification of Oils Using a Direct Imaging Integrated Tester

  • Particle count, size distribution and codes (ISO 4406, NAS 1638, NAVAIR 01-1A-17, SAE AS 4059, GOST, ASTM D6786, HAL, and User defined bins.)
  • Particle Count for all particles from 4 μm to 100 μm
  • Highest saturation limit, up to 10,000,000 particles/ml with a coincidence error <2%
  • Designed for mineral oils, synthetic oils, hydraulic fluids, turbine and distillate fuels
  • Viscosity range ISO15 to ISO320, undiluted
  • Images through dark fluids containing up to 1% soot content with automatic laser gain control
  • Greater than 20 microns error corrections for water and air bubbles
  • Automatically classify particles larger than 20 micron (maximum diameter)
  • 7 classes – cutting wear, sliding wear, fatigue wear, non-metallic, water droplets, air bubbles, fiber. User can reclassify particles manually
  • Numerical count of each classes can be used for trending analysis
  • Total ferrous concentration per ASTM D8120
  • Reports large Ferrous concentration (PPM), percentage of large Ferrous particles (PLFP), Ferrous Wear Severity Index (FWSI)
  • 20 second additional test time for Ferrous measurement
  • Ferrous measurement performed in concert with particle count and automated shape classification (<4 microns per sample)
  • Detects ferrous particles over 25 microns, equivalent circular diameter

Optional Auto-Samper for high throughput sample processing

All LaserNet 200 series systems are designed to work with an optional auto-sampling processor (ASP).

  • It holds 24 samples in a carousel sample tray
  • Automatically stirs sample bottles to homogenize particle distribution before each measurement
  • Automatically cleans and rinses between measurements to eliminate cross contamination
  • Unattended operation up to 250 samples per day during typical lab operations.
  • Throughput varies by oil viscosity and cleanliness target expectation

Analytical Tests and Features by model

Berikut adalah empat model dalam seri LaserNet 200. Tabel di bawah ini merinci perbedaan di antara keempat model tersebut.

Operating Principles

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